DX57D+ZF Galvannealed Steel Coil

DX57D+ZF Galvannealed Steel Coil

Product Description

DX57D+ZF Galvannealed Steel Coil is a zinc-iron alloy coated steel product designed for special extra deep drawing applications and highly demanding cold forming processes. Manufactured through continuous hot-dip galvanizing followed by controlled alloying heat treatment, DX57D+ZF features a metallurgically bonded zinc-iron coating that supports subsequent painting, resistance spot welding, and metal fabrication.


DX57D+ZF combines a special extra-deep-drawing-quality steel substrate with a zinc-iron alloy coating. With high elongation, an excellent plastic strain ratio, and a high strain hardening exponent, DX57D+ZF is designed for complex forming operations requiring substantial material deformation and consistent forming performance.

For manufacturers producing complex automotive stamped components, home appliance panels, and precision sheet metal parts, DX57D+ZF provides a material option where high substrate formability and subsequent surface finishing are important. Compared with DX56D+ZF, DX57D+ZF has higher minimum elongation, plastic strain ratio, and strain hardening exponent requirements in Rosen's published specifications.


Rosen supplies DX57D+ZF Galvannealed Steel Coil with different coating specifications and dimensions, subject to production availability.


Product Features

Material Grade and Applications

Coating Types and Surface Treatment Methods

Available Range

Chemical Composition

Mechanical Property

Product Features

Zinc-Iron Alloy Coating

DX57D+ZF features a ZF coating formed through hot-dip galvanizing followed by controlled alloying heat treatment. Iron diffuses into the zinc layer to form a zinc-iron alloy coating with a characteristic matte gray appearance.

Special Extra Deep Drawing Performance

DX57D is intended for demanding deep drawing applications requiring high deformation capability. Its mechanical properties, including elongation, plastic strain ratio, and strain hardening exponent, support complex forming operations.

High Elongation and Plastic Deformation

The high minimum elongation of DX57D+ZF supports substantial plastic deformation during forming. Its higher r-value and n-value requirements are also important when evaluating material suitability for complex stamping operations.

Good Paintability

The galvannealed surface provides favorable characteristics for subsequent painting and powder coating. Appropriate cleaning and surface pretreatment should be selected according to the final coating system.

Resistance Spot Welding Compatibility

The zinc-iron alloy coating is suitable for resistance spot welding applications. Welding current, electrode pressure, welding time, and electrode maintenance should be adjusted according to the coating specification and production conditions.

Corrosion Protection

The zinc-containing alloy coating provides sacrificial corrosion protection to the steel substrate. Coating mass, surface treatment, and additional painting systems should be considered together to meet the corrosion protection requirements of different applications.


Material Grade and Applications

DX57D+ZF consists of a DX57D steel substrate and a ZF zinc-iron alloy coating. It is intended for demanding forming applications requiring high ductility and excellent plastic deformation characteristics.

Material Specification

Description

Steel Grade

DX57D+ZF

Applicable Standard

EN 10346

Substrate Grade

DX57D

Coating Type

ZF - Zinc-Iron Alloy Coating

Forming Category

Special Extra Deep Drawing

Product Form

Steel Coil

Typical Applications

  • Automotive Components: Complex stamped automotive panels, formed body components, and parts requiring substantial deformation and subsequent painting.

  • Home Appliances: Deep-drawn refrigerator components, washing machine panels, and complex appliance sheet metal parts.

  • Electrical Equipment: Complex formed electrical enclosures, metal housings, and cabinet components.

  • Industrial Equipment: Deep-drawn covers, equipment casings, and fabricated metal components requiring demanding forming operations.

  • Precision Metal Fabrication: Complex sheet metal parts involving special deep drawing, bending, and subsequent surface finishing.


Coating Types and Surface Treatment Methods

DX57D+ZF uses a zinc-iron alloy coating designated as ZF. Different surface treatments can be selected according to storage, forming, welding, and subsequent finishing requirements.

Surface Treatment

Code

Description

Unprocessed

U

Without additional surface treatment

Chromic Acid Passivation

C

Passivation treatment for surface protection

Oiling

O

Oil application to support storage and processing

Passivation + Oiling

CO

Combined passivation and oiling treatment

Chrome-Free Passivation

C5

Passivation without chromium

Chrome-Free Passivation + Oiling

CO5

Combined chrome-free passivation and oiling

Chrome-Free Inorganic Passivation

IC

Inorganic passivation treatment without chromium

Chrome-Free Inorganic Passivation + Oiling

ICO

Combined inorganic passivation and oiling

Self-Lubricating

SL

Surface treatment with self-lubricating properties

Chrome-Free Self-Lubrication

SL2

Self-lubricating treatment without chromium

Easy-Workability Self-Lubrication

EW

Surface treatment designed to support forming operations

Inorganic Self-Lubrication

SW

Inorganic self-lubricating treatment

Inorganic Solid-State Lubrication

T

Inorganic solid-state lubrication

Chrome-Free Fingerprint-Resistant

N5

Surface treatment for fingerprint resistance

Conductive and Fingerprint-Resistant

NE

Chrome-free conductive and fingerprint-resistant treatment

Available surface treatments should be confirmed according to actual production specifications and order requirements.


Available Range

Rosen supplies DX57D+ZF Galvannealed Steel Coil within the following published galvannealed steel product range. Specific grade, coating, and dimension combinations are subject to confirmation.

Parameter

Available Range

Steel Grade

DX57D+ZF

Thickness

0.5–2.5 mm

Width

800–1800 mm

Coil Inner Diameter

508 mm / 610 mm

Coating Type

Zinc-Iron Alloy Coating (ZF)

Coating Weight

80–120 g/m² (Double-Sided)

Stock Delivery Time

Approximately 10 days

Custom Production Lead Time

Approximately 60–80 days


Chemical Composition

The following table presents the chemical composition limits published in Rosen's galvannealed steel specifications. Values are expressed as maximum mass percentages.

Grade

C (%)

Si (%)

Mn (%)

P (%)

S (%)

Ti (%)

DX57D+ZF

≤0.01

≤0.30

≤0.30

≤0.03

≤0.02

≤0.20


Mechanical Property

DX57D+ZF is designed for demanding deep drawing applications. Its mechanical properties feature high elongation, a high plastic strain ratio, and a high strain hardening exponent, supporting complex forming processes.

Property

Specification

Yield Strength

120–170 MPa

Tensile Strength

260–350 MPa

Elongation (A80)

≥39%

Plastic Strain Ratio (r90)

≥1.9

Strain Hardening Exponent (n90)

≥0.21

Actual mechanical properties should be verified against the applicable product standard and the material test certificate supplied with the order.


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