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DX54D+ZF Galvannealed Steel Coil
Product Description
DX54D+ZF Galvannealed Steel Coil is a zinc-iron alloy coated steel product designed for special deep drawing applications and complex cold forming processes. Manufactured through continuous hot-dip galvanizing followed by controlled alloying heat treatment, DX54D+ZF features a metallurgically bonded zinc-iron coating that supports subsequent painting, resistance spot welding, and metal fabrication.
Also referenced as DC54D+ZF in some material specifications and procurement inquiries, this steel grade combines a special deep-drawing-quality substrate with a zinc-iron alloy coating. DX54D+ZF offers higher elongation and improved forming characteristics for components requiring more demanding deformation than conventional drawing applications.
DC54D+ZF is suitable for manufacturers producing complex stamped components, automotive formed panels, home appliance parts, and industrial sheet metal products. For applications requiring consistent forming performance and a paintable surface, DX54D+ZF provides a material option combining specialized substrate properties with galvannealed coating characteristics.
Rosen supplies DX54D+ZF Galvannealed Steel Coil with different coating specifications and dimensions, subject to production availability.
Product Features
Material Grade and Applications
Coating Types and Surface Treatment Methods
Available Range
Chemical Composition
Mechanical Property
Product Features
Zinc-Iron Alloy Coating
DX54D+ZF features a ZF coating formed through hot-dip galvanizing followed by controlled alloying heat treatment. Iron diffuses into the zinc layer to form a zinc-iron alloy coating with a characteristic matte gray appearance.
Special Deep Drawing Performance
DX54D is intended for special deep drawing applications requiring higher deformation capability. Its mechanical properties, including elongation, plastic strain ratio, and strain hardening exponent, support more demanding forming processes.
Good Paintability
The galvannealed surface provides favorable characteristics for subsequent painting and powder coating. Appropriate cleaning and surface pretreatment should be selected according to the final coating system.
Resistance Spot Welding Compatibility
The zinc-iron alloy coating is suitable for resistance spot welding applications. Welding current, electrode pressure, welding time, and electrode maintenance should be adjusted according to the coating specification and production conditions.
Corrosion Protection
The zinc-containing alloy coating provides sacrificial corrosion protection to the steel substrate. Coating mass, surface treatment, and additional painting systems should be considered together to meet the corrosion protection requirements of different applications.
Material Grade and Applications
DX54D+ZF consists of a DX54D steel substrate and a ZF zinc-iron alloy coating. Under EN 10346, DX54D is intended for special deep drawing applications requiring higher formability than conventional drawing grades.
Material Specification | Description |
|---|---|
Steel Grade | DX54D+ZF |
Reference Grade | DC54D+ZF |
Applicable Standard | EN 10346 |
Substrate Grade | DX54D |
Coating Type | ZF - Zinc-Iron Alloy Coating |
Forming Category | Special Deep Drawing |
Product Form | Steel Coil |
Automotive Components: Complex stamped automotive panels, formed body components, and parts requiring subsequent painting or welding.
Home Appliances: Deep-drawn appliance panels, formed refrigerator components, and washing machine parts.
Electrical Equipment: Complex formed electrical enclosures, metal housings, and cabinet components.
Industrial Equipment: Deep-drawn covers, metal casings, and components requiring demanding forming operations.
Metal Fabrication: Special deep-drawn sheet metal parts involving complex geometries and subsequent surface finishing.
Coating Types and Surface Treatment Methods
DX54D+ZF uses a zinc-iron alloy coating designated as ZF. Different surface treatments can be selected according to storage, forming, welding, and subsequent finishing requirements.
Surface Treatment | Code | Description |
|---|---|---|
Unprocessed | U | Without additional surface treatment |
Chromic Acid Passivation | C | Passivation treatment for surface protection |
Oiling | O | Oil application to support storage and processing |
Passivation + Oiling | CO | Combined passivation and oiling treatment |
Chrome-Free Passivation | C5 | Passivation without chromium |
Chrome-Free Passivation + Oiling | CO5 | Combined chrome-free passivation and oiling |
Chrome-Free Inorganic Passivation | IC | Inorganic passivation treatment without chromium |
Chrome-Free Inorganic Passivation + Oiling | ICO | Combined inorganic passivation and oiling |
Self-Lubricating | SL | Surface treatment with self-lubricating properties |
Chrome-Free Self-Lubrication | SL2 | Self-lubricating treatment without chromium |
Easy-Workability Self-Lubrication | EW | Surface treatment designed to support forming operations |
Inorganic Self-Lubrication | SW | Inorganic self-lubricating treatment |
Inorganic Solid-State Lubrication | T | Inorganic solid-state lubrication |
Chrome-Free Fingerprint-Resistant | N5 | Surface treatment for fingerprint resistance |
Conductive and Fingerprint-Resistant | NE | Chrome-free conductive and fingerprint-resistant treatment |
Available surface treatments should be confirmed according to actual production specifications and order requirements.
Available Range
Rosen supplies DX54D+ZF Galvannealed Steel Coil within the following published galvannealed steel product range. Specific grade, coating, and dimension combinations are subject to confirmation.
Parameter | Available Range |
|---|---|
Steel Grade | DX54D+ZF |
Thickness | 0.5–2.5 mm |
Width | 800–1800 mm |
Coil Inner Diameter | 508 mm / 610 mm |
Coating Type | Zinc-Iron Alloy Coating (ZF) |
Coating Weight | 80–120 g/m² (Double-Sided) |
Stock Delivery Time | Approximately 10 days |
Custom Production Lead Time | Approximately 60–80 days |
Chemical Composition
The following table presents the chemical composition limits published in Rosen's galvannealed steel specifications. Values are expressed as maximum mass percentages.
Grade | C (%) | Si (%) | Mn (%) | P (%) | S (%) | Ti (%) |
|---|---|---|---|---|---|---|
DX54D+ZF | ≤0.01 | ≤0.30 | ≤0.30 | ≤0.03 | ≤0.02 | ≤0.20 |
Mechanical Property
DX54D+ZF is designed for special deep drawing applications. Its mechanical properties support complex forming operations requiring higher ductility and improved plastic deformation characteristics.
Property | Specification |
|---|---|
Yield Strength | 120–210 MPa |
Tensile Strength | 260–350 MPa |
Elongation (A80) | ≥35% |
Plastic Strain Ratio (r90) | ≥1.4 |
Strain Hardening Exponent (n90) | ≥0.18 |
Actual mechanical properties should be verified against the applicable product standard and the material test certificate supplied with the order.
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